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frequently asked questions
Frequently Asked Questions
We’ve put together some commonly asked questions to give you more information about fertilizr production equipment we offer.
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How Much Does A 3T/H Organic Fertilizer Factory Cost in Malawi?
Producing high-strength NPK (Nitrogen, Phosphorus, Potassium) fertilizer pellets is crucial for enhancing agricultural productivity. At Yushunxin, a professional fertilizer equipment manufacturer, we specialize in providing advanced solutions for fertilizer production. The NPK fertilizer dry granulation process, particularly using a double roller granulator, is a key method for achieving durable and uniform pellets. In this article, we explore how to produce high-strength NPK pellets by dry granulation technique, focusing on important factors such as moisture control, particle size, auxiliary materials, and equipment optimization.
Why Is Moisture Control Important in NPK Dry Granulation?
In the NPK fertilizer dry granulation process, controlling the moisture content of raw materials is essential. Excessive moisture content, typically above 8%, can lead to machine blockage in the double roller granulator. This issue not only hampers production efficiency but also increases maintenance costs. On the other hand, insufficient moisture content, usually below 4%, may cause the pellets to fracture easily. Therefore, maintaining the moisture content within the ideal range of 4% to 8% is critical for producing high-strength pellets.
68-200 kW Diesel Generators for Electricity Supply to 1-20 T/H Powder Organic Fertilizer Production Line
At Yushunxin, we provide auxiliary equipment that helps in regulating the moisture levels of raw materials. By ensuring optimal moisture content, you can achieve a consistent granulation process and improve the overall quality of the NPK pellets. Moreover, proper moisture control enhances the performance of the double roller extrusion granulator, leading to higher production efficiency.
How Does Particle Size Affect Pellet Quality in Double Roller Granulation?
The uniformity of raw material particle size significantly impacts the quality of the pellets produced by the double roller granulator. Uneven particle sizes can result in inconsistent pellet formation and reduced strength. By performing appropriate sieving, you can ensure that the raw materials have a uniform particle size distribution. This uniformity allows for better compaction during the granulation process.
Adjusting the roller pressure and the gap between the rollers enables the production of pellets with different sizes. For instance, producing 3mm lime fertilizer pellets requires precise control of these parameters. Consistent particle size not only improves pellet strength but also enhances nutrient distribution in the final product. At our company, we emphasize the importance of particle size adjustment in achieving optimal results in the NPK fertilizer dry granulation process.
What Is the Role of Auxiliary Materials in Enhancing Pellet Strength?
Adding auxiliary materials plays a vital role in increasing the strength and stability of NPK pellets. Binding agents like bentonite and natural clay can be incorporated into the raw mix to improve cohesiveness. These materials enhance the hardness of the pellets, making them more resistant to breakage during handling and transportation.
By carefully selecting and adding the appropriate auxiliary materials, you can significantly improve the quality of the pellets produced by the double roller compaction granulator. Our expertise at Yushunxin allows us to advise on the best auxiliary materials for your specific raw materials and production goals. Incorporating these materials not only strengthens the pellets but also ensures consistent performance in the field.
How to Optimize Pressure and Speed in Double Roller Extrusion Granulator?
The pressure and rotational speed of the rollers in the double roller extrusion granulator are crucial parameters that affect pellet quality. Adjusting the pressure influences the compaction degree of the raw materials, which in turn impacts pellet density and strength. Higher pressure generally leads to stronger pellets, but excessive pressure may cause unnecessary wear on the equipment.
Similarly, the roller speed determines the residence time of the material within the granulator and affects the production rate. By optimizing the pressure and speed, you can control the quality and size of the pellets. Our double roller granulators are designed with adjustable settings, allowing you to fine-tune the operation based on the characteristics of your raw materials. This flexibility ensures that you achieve the desired pellet quality while maintaining efficient production rates.
In summary, producing high-strength NPK pellets by dry granulation technique involves careful consideration of several technical factors. Moisture control is essential to prevent machine blockage and pellet fracture. Adjusting particle size through sieving and roller gap settings leads to uniform and high-quality pellets. Incorporating auxiliary materials like bentonite and natural clay enhances pellet strength and stability. Finally, optimizing the pressure and speed of the double roller granulator allows for precise control over pellet properties.
Offering enough power for fertilizer production is a significant concern, especially in regions with unstable electricity supply. By working with Yushunxin, we suggest buy our advanced fertilizer equipment with a diesel generator, it is possible to meet the power demands efficiently. Furthermotr, our company provides not only high-quality fertilizer production equipment but also comprehensive solutions to secure reliable and cost-efficient power supply.
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How Much Does A 3T/H Organic Fertilizer Factory Cost in Malawi?
Many of our customers in regions like the Middle East and Africa face challenges with electricity supply. Moreover, they often face issues like power shortages, high electricity costs, or unstable supply, particularly for their fertilizer factories in rural or mountainous areas. They hope that, while we provide information on fertilizer production equipment, we also consider energy issues and offer effective solutions. Thus, we, as a professional fertilizer equipment manufacturer, have devised a reasonable solution to address these concerns about both the power needs and the equipment specifications. In fact, by utilizing diesel generators to provide the necessary power for fertilizer production process, and taking advantage of generally low diesel prices, it’s a practical approach.
How Much Power Does Organic Fertilizer Production Require?
Organic fertilizer production lines can vary greatly in power needs depending on their scale. Also, if you want to make powdered organic fertilizers than organic fertilizer pellets, you may need less power requirement. According to 1-20 t/h organic fertilizer manufacturing process, its power is within 30-400 kW. So we offer different diesel generators for you needs. For instance:
68-200 kW Diesel Generators for Electricity Supply to 1-20 T/H Powder Organic Fertilizer Production Line
Typically, the main processes of a powder organic fertilizer production line include fermentation, crushing, screening, mixing, and packaging. Since it’s relatively simple, the power demand is comparatively low. For instance,
What Is the Power Demand for 1-20 TPH NPK Fertilizer Granule Production?
What Are The Power Solutions for 5-80 T/H BB Fertilizer Production?
The bulk blend fertilizer plant layout include material feeding system, conveyors, batching and weighing system, mixing system, and packaging system. For one thing, the common bulk mixing fertilizer production line producing 1-15 t/h of bb fertilizer, the power requirement is about 30-100 kW. A generator with a diesel engine output of 50-150 kW can meet these power demands. For the largest bulk blended fertilizer manufacturing process (50-80 t/h), power needs increase to 200-300 kW, requiring a diesel generator with output of 300-400 kW.
What Is The Power Demand for 1-20 TPH NPK Fertilizer Granule Production?
The 1-20 t/h NPK fertilizer factory equipment configurations may include batching machine, crusher, mixer, granulator, dryer, cooler, screening machine, and bagging machine, etc. The complexity and automation level of the compound fertilizer manufacturing process influence the equipment’s power demand. For various NPK fertilizer production capacities:
Technical Parameters of Diesel Generators for Fertilizer Manufacturing
| Model | Output Power (kw) | Engine Model | Engine Power | Cylinder | Bore/Stroke (mm) | Discharge (L) | Size (L*W*H) | Weight (kg) |
| SXCF-30 | 30 | YT3B2-D | 40 | 3 | 105/120 | 3.3 | 1800*670*1400 | 670 |
| SXCF-50 | 50 | YT4B2Z-D | 65 | 4 | 108/125 | 4.76 | 2000*780*1220 | 1040 |
| SXCF-68 | 68 | TD520GE | 83 | 4 | 108/125 | 4.76 | 2080*680*1450 | 1150 |
| SXCF-80 | 80 | TAD531GE | 100 | 4 | 108/125 | 4.95 | 2150*750*1450 | 1200 |
| SXCF-100 | 100 | LR6A3L-D | 130 | 6 | 108/130 | 6.49 | 2200*750*1450 | 1300 |
| SXCF-120 | 120 | LR6B3L-DA | 160 | 6 | 108/130 | 6.49 | 2400*870*1450 | 1380 |
| SXCF-150 | 150 | LR6M3L-DA | 200 | 6 | 108/130 | 6.87 | 2550*1000*1450 | 1600 |
| SXCF-200 | 200 | TAD733GE | 300 | 6 | 120/135 | 7.15 | 2600*1020*1500 | 1750 |
| SXCF-250 | 250 | TAD734GE | 340 | 6 | 120/135 | 7.15 | 2800*1100*1500 | 1850 |
| SXCF-300 | 300 | TAD941GE | 400 | 6 | 126/150 | 8.82 | 3000*1100*1560 | 1900 |
| SXCF-350 | 350 | TAD1241GE | 470 | 6 | 126/150 | 9.76 | 3050*1120*1560 | 1950 |
| SXCF-400 | 400 | TAD1242GE | 520 | 6 | 126/150 | 12.1 | 3100*1150*1600 | 2100 |
| SXCF-450 | 450 | TAD1641GE | 590 | 6 | 144/165 | 16.12 | 3200*1200*1650 | 2500 |
| SXCF-500 | 500 | TAD1642GE | 650 | 6 | 144/165 | 16.12 | 3300*1250*1700 | 2700 |
How to Optimize Power Consumption for Fertilizer Production?
FAQ
How to Get A Good Power Solution from A Fertilizer Equipment Manufacturer?
Consulting the equipment supplier is a vital step. We, at Yushunxin, can offer customizable power solutions based on your specific fertilizer production line and equipment configuration. In fertilizer equipment selection and process design, we consider using high-efficiency, energy-saving fertilizer production machines and technologies to reduce energy consumption. Of course, you can also buy single fertilizer making machinery equipped with a small diesel generator.
Consulting the equipment supplier is a vital step. We, at Yushunxin, can offer customizable power solutions based on your specific fertilizer production line and equipment configuration. In fertilizer equipment selection and process design, we consider using high-efficiency, energy-saving fertilizer production machines and technologies to reduce energy consumption. Of course, you can also buy single fertilizer making machinery equipped with a small diesel generator.
Offering enough power for fertilizer production is a significant concern, especially in regions with unstable electricity supply. By working with Yushunxin, we suggest buy our advanced fertilizer equipment with a diesel generator, it is possible to meet the power demands efficiently. Furthermotr, our company provides not only high-quality fertilizer production equipment but also comprehensive solutions to secure reliable and cost-efficient power supply.
Offering enough power for fertilizer production is a significant concern, especially in regions with unstable electricity supply. By working with Yushunxin, we suggest buy our advanced fertilizer equipment with a diesel generator, it is possible to meet the power demands efficiently. Furthermotr, our company provides not only high-quality fertilizer production equipment but also comprehensive solutions to secure reliable and cost-efficient power supply.
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How to Compost Chicken Manure in 18 Days?
Recently, our company has received many customers’ inquiries in poultry farms or organic fertilizer plants. They are very concerned about the equipment and process for composting chicken manure. Here, we provide a comprehensive guide on how to compost chicken manure in 18 days, focusing on the necessary equipment, raw materials, and specific steps involved.
What Raw Materials Are Needed for Chicken Manure Composting?
Indeed, chicken dung is rich in nitrogen and an essential raw material in organic fertilizer production. Composting chicken manure requires a balance of materials to create an optimal environment for decomposition. Typically, maintaining the right C/N ratio in composting process, between 25:1 and 30:1, is crucial for effective composting. In addition, adding carbon sources like rice husk, corn straw, or sawdust helps balance the C/N ratio. Moreover, you can use fermentation bacteria for organic matter quick decomposition. Bacillus subtilis and Bacillus licheniformis are commonly of use to accelerate the composting process.
Materials for Composting Chicken Manure
What Is The Process of Composting Chicken Dung Over 18 Days?
Composting chicken manure involves several steps to ensure the process is efficient and effective. We have summarized the basic day-by-day operation procedure based on the feedback of different customers to their chicken manure composting process.
Day 1-3
Firstly, it’s important to reduce the chicken manure moisture. At the beginning, chicken dung has about 80% water. Thus, a dewatering machine can reduce moisture down to 50-60%. Additionally, you can collect chicken manure and carbon sources to achieve the optimal C/N ratio. You need to add fermentation bacteria to facilitate chicken dung decomposition. Besides, you must pile the materials in a suitable composting area, ensuring good ventilation.
Day 4-7
Secondly, during the chicken manure fermentation process, you must monitor the temperature closely. What’s more, the best fermentation temperature range is 60-70℃. When the temperature naturally exceeds 70℃, you can choose a suitable composting equipment to turn the pile for maintaining aeration and even decomposition.
Day 8-10
Thirdly, you need to continue monitoring the temperature and moisture of compost piles in this stage. The decomposition rate will be high during this phase, and the pile will produce a significant amount of heat. If it’s necessary, you can increase turn frequency of compost piles. Also, if it becomes too dry, you should add water at a certain degree.
Day 11-14
Fourthly, after the 11th day, the temperature of composts may start to stabilize. Certainly, you should keep turning the pile by the compost turner to maintain aeration and moisture at an excellent level. If any foul odors appear, which indicate anaerobic conditions, you must turn the piles more frequently to ensure complete decomposition and uniform mixtures.
Day 15-18
By now, the compost should be mature, with a stable temperature and a crumbly texture. At this time, the moisture content of chicken manure compost should be around 25-30%. Finally, the compost is now ready for the next handling process.
What Equipment Are Essential for Composting Chicken Manure Efficiently?
A screw dehydrator is essential for reducing the moisture content in chicken manure before composting. This machine effectively removes excess water, ensuring optimal conditions for the composting process. With durable stainless steel construction, the dewatering machine offers consistent performance and longevity, making it a reliable choice for efficient manure management.
Screw Press Dewatering Machine
Chicken Manure Compost Machines
Selecting the right composting machine is crucial for efficient composting. We offer seven types of compost turners. Our composting solutions include groove type turners with customizable depths, wheel and chain plate turners for large-scale operations, and moving and crawler type turners for versatility. We also offer horizontal fermenters for fast processing and vertical fermenters for limited space, though higher cost makes them less ideal.
Furthermore, we can customize an optional water spray system for each compost plans to provide moisture during the composting process. Hence, these machines provide efficient solutions for producing high-quality organic fertilizer powder or granules from chicken manure.
Composting chicken manure in 18 days is available with the right equipment and process management. Our fertilizer production machines offer cost-efficient and effective solutions for every customer. By following these steps and monitoring key factors, you can produce high-quality chicken dung compost efficiently. As a professional fertilizer equipment manufacturer, Yushunxin is committed to providing the best solutions for your composting needs.
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When you choose our series of granulators, you have the flexibility to select the shape of the granules according to your specific needs. We can produce a variety of shapes including pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape, and square bar shape. What’s more, the roller press granulating machine will be your ideal solution. This variety ensures that you can find the perfect match for your project requirements.
What Shape of Granules Can You Get From YSX Roller Granulating Machine?
When you choose our series of granulators, you have the flexibility to select the shape of the granules according to your specific needs. We can produce a variety of shapes including pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape, and square bar shape. What’s more, the roller press granulating machine will be your ideal solution. This variety ensures that you can find the perfect match for your project requirements.
How Does The Shape Selection Process Work before Granulation?
As a customer, you play a pivotal role in the shape selection process. Initially, you will communicate your preference based on the application for which the granules are intended. Our team from Yushunxin will then guide you through the options, helping you understand the implications of each shape for your project. Once a decision is made, we customize the ball socket on the roller sheet to produce granules in your chosen shape.
Can the Size of the Granules Be Customized?
Yes, alongside the shape, the size of the granules can also be tailored to meet your needs. In addition, we can customize molds for the production of 3-10mm diameter particles, and even larger industrial machine ball shape press granulator can produce pellets in excess of 10mm. Thus, the customization of both aspects is a testament to the flexibility our granulators offer. So, this ensures you receive a product that perfectly aligns with the specifications of your application, enhancing the efficiency and quality of your end products.
What Advantages Do Different Granule Shapes Offer by YSX Granulator?
Different shapes offer unique advantages depending on the application. For example, pillow-shaped granules might be ideal for certain types of fertilizers, providing excellent dispersal properties. Semicircle and stick shapes may be preferred in feed industry for ease of swallowing. Our expertise lies in matching the shape and size of the granules to the intended use, ensuring optimal performance.
How Can We Guarantee Our Granulator Meeting Your Pelletizing Requirements?
To fulfill your specific shape and size requirements, we recommend reaching out to our customer service team. We will engage in a thorough consultation process, understanding your project needs and advising on the best granule shapes and sizes. Afterward, we customize your unique granulating machine to meet these specifications. And before delivery will be a trial run, we can produce the corresponding particle samples and take photos for customer trust.
In conclusion, our series of double roller compact granulators offers unparalleled flexibility in the production of granules, with a wide range of shapes and sizes available to suit your specific needs. By collaborating closely with our team, you can ensure that the granules you make are perfectly adapted to your application, contributing to the success of your projects.
Dry roller press granulator, also known as extrusion granulator, offers several advantages that make it a preferred choice in the fertilizer production industry or other industries. Moreover, as a professional equipment manufacturer in China, Yushunxin ensures that our clients experience the pinnacle of efficiency and quality. Here are some of its key features:
1. Energy Saving & Consumption Reduction
One of the major advantages of the dry roller press granulator is its energy-saving and consumption reduction capability. Unlike other methods, this granulation process takes place at room temperature without the need for drying. So you can eliminate the need for drying processes that typically consume substantial amounts of fuel or gas. Then, you benefit from a significant energy savings, aligning with the contemporary need for sustainable production practices.
2. No Need for Another Binder
The dry granulation process featuring the roller press granulator eliminates the need for another binder. Our technology simplifies the granulation process by leveraging the material’s intrinsic inter-molecular forces, negating the necessity for additional binders. This not only streamlines the production process but also reduces the overall cost of production.
3. Cost-Effectiveness & Low Investment
The elimination of the drying process in dry roller press granulation results in several cost-saving benefits. The absence of return material, one-step forming, and low noise make the system simple to operate and maintain, thereby reducing investment costs. This makes the dry roller press granulator a cost-effective choice for fertilizer production, translates into significant savings in terms of both time and money.
3. Flexibility in Raw Material Composition
The extrusion granulation production method offers a wide range of flexibility in terms of raw material composition. It can process different types and concentrations of compound fertilizer. Furthermore, the extrusion granulation process allows for quick product formulation replacement, enabling a set of devices to handle several product formulations within a short period of time.
5. Commitment to Environmental Protection
The dry roller press granulator operates on electricity as its driving force, resulting in no three waste emissions. This aligns with the growing emphasis on environmental protection in enterprises. By employing the granulator, businesses can comply with environmental regulations while maintaining their production efficiency.
6. Long service life
Durability is a hallmark of our granulator, with key components such as the frame constructed from new, corrosion-resistant metals. The bearing frame body is crafted from high-quality, anti-corrosion materials, enhancing stability and extending the service life of the rolling bearings. This guarantees durability and reliability, reducing maintenance costs in the long run.
In conclusion, the dry roller press granulator offers advantages such as energy-saving and consumption reduction, no need for another binder, low cost and investment, flexible composition of raw materials, environmental protection, and long service life. It is a reliable and efficient choice for fertilizer production. And it is a comprehensive solution designed to enhance productivity, sustainability, and efficiency in your production processes.
The engine we use in our fertilizer production equipment, more specifically in crushers, mixers, rotary screening machines, rotary drum dryers and packing machines, are primarily electric. In addition, we’ve found that electric motors tend to offer smoother and more efficient operation, require less maintenance, and are more environmentally friendly compared to diesel engines. Moreover, our composters are available in two drive forms, with three options for electric and two for diesel.
Single Bucket Packing Scale
For example, consider our electric packaging machines. They are designed for swift, precise, and energy-efficient operation. The electric engine ensures consistent performance, reducing the risk of downtime. They also offer quieter operation, improving the working environment by reducing noise pollution.
Crawler Compost Equipment for Sale
On the other hand, we understand that specific scenarios might necessitate the use of a diesel engine. Take our diesel-powered crawler compost turner as an example. This machine is praised for its robustness and high torque, perfect for heavy-duty tasks. Diesel engines are also renowned for their durability and long service life, making them a cost-effective solution in the long run. Moreover, a diesel engine provides more power, which is advantageous in the rough terrains often encountered in agriculture and farming.
However, we understand that some clients might prefer or need a diesel engine. If this is the case for you, we are more than willing to engage in a dialogue and explore possible alternatives to ensure that we meet your specific needs. We are keen on providing equipment that not only meets your functional needs but also aligns with your environmental and sustainability goals. Rest assured, our team of experts will work tirelessly to cater to all your requirements. If you have any more queries or need further customization, our customer service team is always on standby to assist you.
The engine we apply in our fertilizer production equipment is fundamentally an electric motor from a conventional Chinese brand. We’ve chosen this motor based on its commendable performance, undisputed reliability, and the ability to function optimally under diverse operational conditions. In addition, these motors have been tried and tested to ensure they meet stringent quality control standards and deliver consistent results.
We recognize, however, that different clients have different preferences and specific needs. Therefore, we have made a provision to offer a customization option. If you prefer an internationally recognized brand such as Siemens, we can facilitate this change for you. While the change to Siemens or any other global brand of your choice might result in a slight additional cost, we want to assure you that it’s all aimed at ensuring that your equipment aligns perfectly with your individual specifications and standards.
Please note that opting for customization might slightly adjust the delivery schedule of your equipment. Nonetheless, we assure you that the quality, performance, and efficiency of your equipment will in no way be compromised.
Our BB fertilizer mixer is compatible with granule materials, including NPK fertilizers. It processes material quickly, with a turnaround time of 3-5 minutes, and can even produce final material in as little as 40 seconds. With a capacity of 5-10 tons per hour, it meets various production needs. The price is all-inclusive, covering the feed hopper, main cylinder, and essential accessories like the motor and control cabinet. Its efficient discharge system operates by forward rotation for feeding and reverse for discharging.
Our compost crusher is specifically designed for materials that have undergone the fermentation process. For unfermented raw materials, the crusher can still be used directly, provided that the moisture content is between 20-40%. The typical output size from the semi-wet material crusher is about 5-8mm. If a smaller size is required, we recommend using the straw crusher, which includes an internal screen to achieve a finer crush. However, ensure that the moisture content of the materials for the straw crusher does not exceed 15%.
Before granulation, it is essential to ensure that the moisture content of the raw material is around 30%. After granulation, the moisture content of the granules is about 20%. If you require a moisture content below 10%, you can utilize a rotary drum dryer to reduce the moisture content accordingly.
Our organic fertilizer production line equipment is primarily constructed from boiler steel (Q235B), with certain parts crafted from standard carbon steel. For the packing machine specifically, stainless steel is used for the interior. The thickness of the iron components varies by machine and model but is in compliance with national standards. In terms of durability, you can expect a life expectancy of 8 to 10 years from our equipment, although this can vary based on maintenance routines, operating conditions, and general care.
The moving type compost turner is designed with a motor that operates efficiently with water. The machine is equipped with a water tank where water should be added for optimal functionality. It features a fan-based refrigeration system that helps in maintaining the motor’s temperature during operation. When it comes to fuel, the machine uses diesel oil, which is readily available and convenient. For lubrication purposes, normal butter can be applied to ensure smooth operation of the moving parts. In terms of fuel efficiency, the compost turner consumes approximately 8 liters of diesel per hour, making it economically viable for continuous operation during compost turning processes.
