How Much Does A 3T/H Organic Fertilizer Factory Cost in Malawi?

Many of our customers in regions like the Middle East and Africa face challenges with electricity supply. Moreover, they often face issues like power shortages, high electricity costs, or unstable supply, particularly for their fertilizer factories in rural or mountainous areas. They hope that, while we provide information on fertilizer production equipment, we also consider energy issues and offer effective solutions. Thus, we, as a professional fertilizer equipment manufacturer, have devised a reasonable solution to address these concerns about both the power needs and the equipment specifications. In fact, by utilizing diesel generators to provide the necessary power for fertilizer production process, and taking advantage of generally low diesel prices, it’s a practical approach.

How Much Power Does Organic Fertilizer Production Require?

Organic fertilizer production lines can vary greatly in power needs depending on their scale. Also, if you want to make powdered organic fertilizers than organic fertilizer pellets, you may need less power requirement. According to 1-20 t/h organic fertilizer manufacturing process, its power is within 30-400 kW. So we offer different diesel generators for you needs. For instance:

68-200 kW Diesel Generators for Electricity Supply to 1-20 T/H Powder Organic Fertilizer Production Line

3D Powder Organic Fertilizer Production Line
3D Powder Organic Fertilizer Production Line

Typically, the main processes of a powder organic fertilizer production line include fermentation, crushing, screening, mixing, and packaging. Since it’s relatively simple, the power demand is comparatively low. For instance,

  • A small-scale fertilizer plant producing 1-3 t/h of organic fertilizer powder requires approx. 30-50 kW of power. So you can meet this electricity need by equipping a diesel generator with an output power of 68 kW.

  • Furthermore, medium-scale organic fertilizer factory producing 5-10 tons/hour powder will require at least 100 kW of power. A diesel engine with an output power of 150 kW is suitable in this case.

  • Additionally, a large-scale organic fertilizer powder production plan (20 t/h) requires at least 150 kW of power, requiring a diesel generator with 200 kW output.

What Is the Power Demand for 1-20 TPH NPK Fertilizer Granule Production?

Granular organic fertilizer production lines involve additional processes like granulation, drying, and cooling, increasing power demand.

  • Generally, a 1-5 tons/hour organic fertilizer granulation line requires around 100 kW, with a diesel engine output of 150 kW.

  • In addition, the 8-10 t/h granular organic fertilizer production proposal requires around 200 kW of power, and a diesel generator with an output power of 300 kW is appropriate.

  • For large fertilizer manufacturers to produce 15-20 t/h organic fertilizer granules, the total power will range from 300-400 kW. A diesel generator with an output power of 400-500 kW can fulfill this requirement.

3D Powder Organic Fertilizer Production Line
3D Organic Fertilizer Granulation Line

What Are The Power Solutions for 5-80 T/H BB Fertilizer Production?

Complete BB Fertilizer Production Line

The bulk blend fertilizer plant layout include material feeding system, conveyors, batching and weighing system, mixing system, and packaging system. For one thing, the common bulk mixing fertilizer production line producing 1-15 t/h of bb fertilizer, the power requirement is about 30-100 kW. A generator with a diesel engine output of 50-150 kW can meet these power demands. For the largest bulk blended fertilizer manufacturing process (50-80 t/h), power needs increase to 200-300 kW, requiring a diesel generator with output of 300-400 kW.

What Is The Power Demand for 1-20 TPH NPK Fertilizer Granule Production?

The 1-20 t/h NPK fertilizer factory equipment configurations may include batching machine, crusher, mixer, granulator, dryer, cooler, screening machine, and bagging machine, etc. The complexity and automation level of the compound fertilizer manufacturing process influence the equipment’s power demand. For various NPK fertilizer production capacities:

  • A small-scale NPK fertilizer production line (1-8 tons/hour) requires about 80-150 kW, with a diesel generator output of 120-200 kW.

  • A medium-scale compound fertilizer granulation line (10-15 t/h) has a total power of 200-300 kW, necessitating a diesel generator with output powers of 300-400 kW.

  • Large npk fertilizer factory (25-40 t/h) will need 400-600 kW of power, and we recommend a diesel engine with 500-800 kW output.

3D Compound Fertilizer Pellet Making Line
3D Compound Fertilizer Pellet Making Line

Technical Parameters of Diesel Generators for Fertilizer Manufacturing

Model Output Power (kw) Engine Model Engine Power Cylinder Bore/Stroke (mm) Discharge (L) Size (L*W*H) Weight (kg)
SXCF-30 30 YT3B2-D 40 3 105/120 3.3 1800*670*1400 670
SXCF-50 50 YT4B2Z-D 65 4 108/125 4.76 2000*780*1220 1040
SXCF-68 68 TD520GE 83 4 108/125 4.76 2080*680*1450 1150
SXCF-80 80 TAD531GE 100 4 108/125 4.95 2150*750*1450 1200
SXCF-100 100 LR6A3L-D 130 6 108/130 6.49 2200*750*1450 1300
SXCF-120 120 LR6B3L-DA 160 6 108/130 6.49 2400*870*1450 1380
SXCF-150 150 LR6M3L-DA 200 6 108/130 6.87 2550*1000*1450 1600
SXCF-200 200 TAD733GE 300 6 120/135 7.15 2600*1020*1500 1750
SXCF-250 250 TAD734GE 340 6 120/135 7.15 2800*1100*1500 1850
SXCF-300 300 TAD941GE 400 6 126/150 8.82 3000*1100*1560 1900
SXCF-350 350 TAD1241GE 470 6 126/150 9.76 3050*1120*1560 1950
SXCF-400 400 TAD1242GE 520 6 126/150 12.1 3100*1150*1600 2100
SXCF-450 450 TAD1641GE 590 6 144/165 16.12 3200*1200*1650 2500
SXCF-500 500 TAD1642GE 650 6 144/165 16.12 3300*1250*1700 2700

How to Optimize Power Consumption for Fertilizer Production?

Fertilizer equipment model differences can affect power demands since different fertilizer machinery manufacturers and models may have varying specifications. When selecting equipment, it is essential to consider specific fertilizer equipment parameters when selecting machinery to ensure power efficiency.

Furthermore, energy consumption optimization is crucial. Our equipment features energy-saving designs. And the actual running power may be lower than the installed power. This can reduce operational costs while maintaining high performance.

Additionally, process configurations, such as the addition of extra steps like pre-treatment or secondary fermentation can impact the overall power requirements. To ensure the stable operation of the organic or compound fertilizer production line, it is necessary to consider the capacity of the power supply lines and reserve a certain margin.

How to Offer Enough Power for Fertilizer Production?

How to Get A Good Power Solution from A Fertilizer Equipment Manufacturer?

Consulting the equipment supplier is a vital step. We, at Yushunxin, can offer customizable power solutions based on your specific fertilizer production line and equipment configuration. In fertilizer equipment selection and process design, we consider using high-efficiency, energy-saving fertilizer production machines and technologies to reduce energy consumption. Of course, you can also buy single fertilizer making machinery equipped with a small diesel generator.

100KW Electric Generator

Consulting the equipment supplier is a vital step. We, at Yushunxin, can offer customizable power solutions based on your specific fertilizer production line and equipment configuration. In fertilizer equipment selection and process design, we consider using high-efficiency, energy-saving fertilizer production machines and technologies to reduce energy consumption. Of course, you can also buy single fertilizer making machinery equipped with a small diesel generator.

Offering enough power for fertilizer production is a significant concern, especially in regions with unstable electricity supply. By working with Yushunxin, we suggest buy our advanced fertilizer equipment with a diesel generator, it is possible to meet the power demands efficiently. Furthermotr, our company provides not only high-quality fertilizer production equipment but also comprehensive solutions to secure reliable and cost-efficient power supply.

Offering enough power for fertilizer production is a significant concern, especially in regions with unstable electricity supply. By working with Yushunxin, we suggest buy our advanced fertilizer equipment with a diesel generator, it is possible to meet the power demands efficiently. Furthermotr, our company provides not only high-quality fertilizer production equipment but also comprehensive solutions to secure reliable and cost-efficient power supply.

Get Free Quote Now!

    If you have any interest or need of our product, just feel free to send inquiry to us!

    Your Name *

    Email Address *

    Phone Number*

    Your Company

    Raw Materials *

    Capacity Per Hour

    Brief Introduction Your Project?*