Fertilizer Production Process

With the rapid development of modern agriculture, the use of organic and compound fertilizer is becoming increasingly significant. هكذا, many agricultural producers are interested in learning how to successfully transform organic and inorganic substances into high-quality fertilizers.

We will introduce the entire production process of organic and compound fertilizer, as well as the relevant equipment, and recommend excellent equipment for you.

Two Categories in Production of Organic Fertilizer

Organic fertilizer production equipment is to process raw materials rich in organic matter into organic fertilizer, مثل سماد الماشية, sludge and garbage, filter mud from sugar mill, biogas residue and straw sawdust.

There are two major aspects of finished organic fertilizer: organic powder fertilizer و organic granular fertilizer.

1. Organic Powder Fertilizer Production Process

The whole process of organic power fertilizer production contains simple three processes: pre-treatment, primary fermentation و post-treatment.

ختاماً, the complete process is as follows: Dehydration (fresh plants & manure) Crushing Screening Mixing (e.g. microbial agent, livestock manure and straw mixed in certain proportion) Composting & Fermentation → Adjusting temperature, forced draft and moisture content → Screening Finished products Packing Storing

Organic powder Fertilizer Production Line
Organic Powder Fertilizer Production Equipment

Organic Powder Fertilizer Equipment

The production of organic power fertilizer is relatively simple. The equipment includes five major units: organic fertilizer fermentation compost machine, the loader, feeder machine, محطم, و آلة الفحص (rotary screener or vibrating screener). These machine need to connect with belt conveyors to form a complete production line.

2. The Frequently-used Organic Granular Fertilizer Production

The entire organic granular fertilizer production process can be roughly divided into the following steps: Composting Crushing Mixing Granulating Drying Cooling Screening Re-crushing Coating Packing.

Each production process requires the reasonable equipment to support, resulting in a balanced production system.

Batching Machine for BB Fertilizer Production

Organic Granular Fertilizer Production Process

You need to ferment raw materials with a specific proportion of ingredients, and compost throughout the fermentation process to ensure that they are fully and evenly fermented.

The fermented materials are crushed to reach the required particle size before granulation.

After crushing, the materials mix with some auxiliary materials to improve the overall fertilizer effect.

There are various models of pelletizing machine, you can choose the right organic fertilizer granulation machine according your requirements.

The belt conveyor sends organic fertilizer granules to the dryer to reduce the moisture content and increase the strength.

The fertilizer granules have higher temperature and are more prone to clumping after drying. Cooling can make them conveniently storage and transportation.

After cooling, the screening machine screens the pellets, separates out the qualified products. في أثناء, it return the unqualified pellets to the crusher and then you should carry out re-granulation.

You may coat the qualified organic fertilizer granules, which can effectively supply micro-elements and increase the brightness and roundness of the granules.

You can use the automatic packing machine to pack the finished organic fertilizer granules into bags and store them in a dry and ventilated place.

Organic Granular Fertilizer Equipment

Organic fertilizer production process is closely related to the layout of production line equipment.

Conveying machine, جامع الغبار, خلاط, organic fertilizer compost machine, electrical automatic control system, إلخ.

New type vertical crusher, الكسارة شبه المبللة, straw crusher, belt conveyor, إلخ.

Horizontal mixer, disc mixer, آلة الفحص, mobile belt conveyor, إلخ.

Disc granulator, دوارة الأسطوانة الحبيبات, الحبيبات يموت شقة, نوع جديد من الحبيبات الأسمدة العضوية, آلة تلميع الأسمدة العضوية, إلخ.

Belt conveyor, rotary drum dryer and cooler, induced draft fan, hot blast furnace, إلخ.

Setting chamber, جامع الغبار, إلخ.

It is mainly made of the rotary screening machine. You can set up the primary and secondary screening machine to make finished product rate higher and better particles.

The automatic quantitative packing scale, automatic palletizer, stock bin, إلخ.

Energy-efficient Compound Fertilizer Production

Our company offers the compound fertilizer production equipment with compact layout, scientific and reasonable design, and advanced technology. They have advantages of energy saving and consumption reduction, no environmental pollution, stable operation, reliable operation and convenient maintenance.

The equipment’s wide adaptability of raw materials make it applied frequently in compound fertilizer, pharmaceutical, كيميائية, feed and other industrial granulation, with a high granulation rate.

Compound Fertilizer Production Process

The process of compound fertilizer production can usually includes: Batching Mixing Granulating Drying Cooling Screening Re-granulating Coating Packing.

خط إنتاج الأسمدة المركبة

Raw materials for compound fertilizer production are urea, ammonium nitrate, ammonium chloride, رسم خريطة, DAP, (heavy) calcium superphosphate, potassium chloride, إلخ. You need to blend the ingredients according to local market demands and results of soil detection.

After crushing, the materials mix with some auxiliary materials to improve the overall fertilizer effect.

There are various models of pelletizing machine, you can choose the right organic fertilizer granulation machine according your requirements.

The belt conveyor sends organic fertilizer granules to the dryer to reduce the moisture content and increase the strength.

The fertilizer granules have higher temperature and are more prone to clumping after drying. Cooling can make them conveniently stored and transported.

After cooling, the screening machine screens the pellets, separates out the qualified products, and the unqualified pellets are returned to the crusher and then re-granulated.

You may coat qualified organic fertilizer granules, which can effectively supply micro-elements and increase the brightness and roundness of the granules.

You can use the automatic packing machine to pack the finished organic fertilizer granules into bags and store them in a dry and ventilated place.

Compound Fertilizer Production Equipment

Compound fertilizer production equipment mainly includes:

  • 1

    Batching: Static batching machine and dynamic automatic batching system.

  • 2

    Mixing: Horizontal mixer, خلاط رمح واحد, BB fertilizer mixer, disc mixer, إلخ.

  • 3

    Granulating: Rotary drum churning granulator, drum granulator, disc granulator and double roller extrusion granulator.

  • 4

    المعدات المساعدة: Dryer and cooler, آلة الفحص الدوار, conveying machine, آلة الطلاء الدوارة, the automatic quantitative packing scale, automatic palletizer, إلخ.

The above is the detailed introduction of fertilizer production process.

Our company has focused on producing fertilizer processing equipment for many years, and we will develop a suitable production plan our customers’ actual demands to help them purchase the satisfactory equipment.

If you have any questions or needs, please do not hesitate to contact us, we will be delighted to serve you!

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