Two-wheel Type Compost Turner In Large Russian Customer’s Farm
In September 2024, Agrivari, a German microbiological fertilizer manufacturer, contacted Yushunxin to inquire about a fully automated organic fertilizer production line. The company, well-established in producing patented microbiological fertilizers, was expanding its operations into Vietnam. Agrivari planned to set up a facility capable of producing 100,000 tons of bio-organic fertilizer annually. The primary raw material for their fertilizer production was chicken manure with a moisture content of 70%. Agrivari sought a complete pelletizing line that could efficiently process this material into high-quality bio-organic fertilizer. Yushunxin, known for its expertise in designing fertilizer production lines, quickly responded to the inquiry, offering a detailed proposal that met Agrivari’s unique requirements.
Granular Manufacturing Requirements of Agrivari’s Vietnam Plant
he Agrivari team outlined their need for a comprehensive automated line that could handle chicken manure with high moisture content and ensure consistent pelletizing. The production capacity of 100,000 tons per year was a critical factor, as was the integration of advanced technology to maintain the microbiological properties of their patented fertilizer product. They required a line capable of handling the entire process, from raw material fermentation to granulation, drying, cooling, screening, and packaging. The fully automated system needed to be efficient, reduce labor costs, and maintain the integrity of the fertilizer. Agrivari also expressed interest in learning more about the various equipment and stages involved in the production process, emphasizing the need for a robust, reliable solution for their Vietnam facility.
NPK Granulation Plan Offered by Yushunxin for Agrivari’s Vietnam Plant
Based on Agrivari’s requirements, Yushunxin proposed a large-scale bio-organic fertilizer production line specifically designed for processing high-moisture chicken manure. The key equipment recommended for this line included a double-wheel turner for efficient composting, a feeding machine, and a vertical crusher to break down the raw material. To ensure that the chicken manure is properly processed, a powder screening machine was suggested to classify the material before granulation. Yushunxin also included a double-shaft mixer and coating drum to spray microbial agents, ensuring the microbiological integrity of the fertilizer.
The double wheel turning machine for this client features robust construction and efficient operation. Its large capacity supports the production of 100,000 tons of chicken manure organic fertilizer annually. The equipment incorporates advanced technology and user-friendly controls, ensuring high productivity and reliability. It offers energy efficiency and low maintenance requirements, optimizing operational costs. Additionally, the machine’s compact design allows for easy integration into existing production lines, enhancing overall workflow efficiency.
The horizontal mixer for the client features efficient blending capabilities and includes a coating tank for spraying microbial agents during the mixing stage. The equipment ensures uniform mixing and optimal nutrient distribution, enhancing the quality of the bio-organic fertilizer from chicken manure. The mixer operates with precision and reliability, suitable for large-scale production. It incorporates advanced technology to maintain consistency and improve productivity, meeting high industry standards for organic fertilizer production. The design prioritizes user-friendliness and ease of maintenance.
For the granulation stage, Yushunxin recommended a 30-ton-per-hour rotary drum granulator, a robust machine designed for large-scale production. Two disc granulators were added to complement the granulation process, ensuring optimal size control for the pellets. The proposed line also featured two dryers and one cooling machine, both essential for managing the moisture levels during the process. To ensure that the final product met the desired standards, Yushunxin suggested a screening machine, a coating machine, and an automatic packaging machine. The entire line would be connected via belt conveyors, ensuring a smooth and efficient flow of materials from start to finish.
Buying the 30T/H Rotary Drum Granulator with Considerate Service from Yushunxin
Agrivari was impressed by the granulation plan proposed by Yushunxin. The detailed proposal not only met their production capacity requirements but also ensured that the entire process was fully automated, reducing labor costs and improving efficiency. Yushunxin offered a 20% discount on the total cost of the equipment, bringing the estimated transaction price to approximately $150,000 USD. This pricing included the rotary drum granulator, disc granulators, compost turner, screening machines, drying and cooling equipment, and packaging units. Yushunxin’s comprehensive solution provided Agrivari with a fully integrated production line that could handle the large-scale production of bio-organic fertilizer.
For delivery, we planned to ship the equipment in multiple containers from the port of Qingdao in China to Hai Phong Port in Vietnam. The transportation cost was estimated at around $6,000 USD, with an expected transit time of 20 to 25 days. Once the equipment arrived in Hai Phong, Yushunxin’s installation team would travel to the production site in Vietnam to ensure smooth assembly and setup. The estimated installation time was 10 days, and full operation was expected to commence by November 2024. Yushunxin’s team also provided technical support and training to ensure that Agrivari’s staff could operate the machinery efficiently.
For delivery, Yushunxin planned to ship the equipment in multiple containers from the port of Qingdao in China to Hai Phong Port in Vietnam. The transportation cost was estimated at around $6,000 USD, with an expected transit time of 20 to 25 days. Once the equipment arrived in Hai Phong, Yushunxin’s installation team would travel to the production site in Vietnam to ensure smooth assembly and setup. The estimated installation time was 10 days, and full operation was expected to commence by November 2024. Yushunxin’s team also provided technical support and training to ensure that Agrivari’s staff could operate the machinery efficiently.