Fertilizer Production Process
With the rapid development of modern agriculture, the use of organic and compound fertilizer is becoming increasingly significant. Tako, many agricultural producers are interested in learning how to successfully transform organic and inorganic substances into high-quality fertilizers.
We will introduce the entire production process of organic and compound fertilizer, as well as the relevant equipment, and recommend excellent equipment for you.
Two Categories in Production of Organic Fertilizer
Organic fertilizer production equipment is to process raw materials rich in organic matter into organic fertilizer, poput stajskog stajskog gnoja, sludge and garbage, filter mud from sugar mill, biogas residue and straw sawdust.
There are two major aspects of finished organic fertilizer: organic powder fertilizer i organic granular fertilizer.
1. Organic Powder Fertilizer Production Process
The whole process of organic power fertilizer production contains simple three processes: pre-treatment, primary fermentation i post-treatment.
Before composting, raw materials need to be treated and sieved to remove impurities. After they are transported to the yard, they are weighed and sent to the mixing device, where they are mixed with waste water and microbial agents.
Osim toga, the factories should adjust the moisture content, carbon and nitrogen ratio according to the raw materials’ composition and carry out the next process.
The mixed materials are sent into the fermentation site by the conveying machine.
You must adopt forced ventilation for oxygen supply, compost the pile every 2 days with the supply of certain water and nutrients, and control the fermentation temperature at 50℃-65℃ for aerobic fermentation.
This project has a fermentation cycle of 7-15 days. After the semi-finished products are discharged, they are ready to enter the next process.
Then you can send sieved materials to the sušilica for drying.
Konačno, the finished product is mixed with the addition of micro-nutrients in proportion to the amount of the organic matter and then packaged and stored for sale.
Zaključno, the complete process is as follows: Dehydration (fresh plants & manure) → Crushing → Ekraning → Miješanje (npr.. microbial agent, livestock manure and straw mixed in certain proportion) → Composting & Fermentation → Adjusting temperature, forced draft and moisture content → Ekraning → Finished products → Pakiranje → Storing
Organic Powder Fertilizer Equipment
The production of organic power fertilizer is relatively simple. The equipment includes five major units: organic fertilizer fermentation compost machine, the loader, feeder machine, drobilica, i stroj za provjeru (rotary screener or vibrating screener). These machine need to connect with belt conveyors to form a complete production line.
2. The Frequently-used Organic Granular Fertilizer Production
The entire organic granular fertilizer production process can be roughly divided into the following steps: Composting → Crushing → Miješanje → Granulirajući → Sušenje → Hlađenje → Ekraning → Re-crushing → Premazivanje → Pakiranje.
Each production process requires the reasonable equipment to support, resulting in a balanced production system.
Organic Granular Fertilizer Production Process
Organic Granular Fertilizer Equipment
Organic fertilizer production process is closely related to the layout of production line equipment.
Energy-efficient Compound Fertilizer Production
Our company offers the compound fertilizer production equipment with compact layout, Znanstveni i razumni dizajn, i napredna tehnologija. They have advantages of energy saving and consumption reduction, Nema onečišćenja okoliša, stabilna operacija, pouzdan rad i prikladno održavanje.
The equipment’s wide adaptability of raw materials make it applied frequently in compound fertilizer, farmaceutski, kemijski, hrana i druga industrijska granulacija, s visokom stopom granulacije.
Proces proizvodnje složenih gnojiva
The process of compound fertilizer production can usually includes: Šaržiranje → Miješanje → Granulirajući → Sušenje → Hlađenje → Ekraning → Re-granulating → Premazivanje → Pakiranje.
Compound Fertilizer Production Equipment
Compound fertilizer production equipment mainly includes:
- 1
Šaržiranje: Static batching machine and dynamic automatic batching system.
- 2
Miješanje: Vodoravni mikser, single shaft mixer, BB mikser gnojiva, disc mixer, itd.
- 3
Granulirajući: Rotary drum churning granulator, drum granulator, disc granulator and double roller extrusion granulator.
- 4
Pomoćna oprema: Dryer and cooler, Stroj za provjeru rotacije, conveying machine, rotary coating machine, the automatic quantitative packing scale, automatic palletizer, itd.
The above is the detailed introduction of fertilizer production process.
Our company has focused on producing fertilizer processing equipment for many years, and we will develop a suitable production plan our customers’ actual demands to help them purchase the satisfactory equipment.
If you have any questions or needs, please do not hesitate to contact us, we will be delighted to serve you!
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