On September 20, 2023, we received an inquiry from Ms. Winny, a representative of an Indonesian company. 또한, she expressed her company’s interest in purchasing a compactor machine with specific technical specifications. 그 동안에, they were planning to set up a mini NPK fertilizer factory in Indonesia and were in search for a reliable and efficient granulation plan. And she told us some technical parameters of their required equipment.
무엇 에이re N-fertilizer Granule Manufacturing Requirements of The Indonesian Customer?
inny’s company, is located in the industrial region near the outer suburbs in Jakarta. And it’s setting up an NPK fertilizer plant with a production capacity of 500-1000 kg/h. Indonesia itself is a large urea producer and has a certain capacity for nitrogen fertilizer production. And she said they are in Indonesian capital with continent transportation. So they can purchase locally or import nitrogen source materials easily, like urea, ammonium sulfate and ammonium nitrate.
또한, the rich deposits of natural gas, 석탄, and various minerals further support the feasibility of this project. 하지만, she hoped we could offer a cost-effective nitrogen fertilizer granulation line. Because the industrial land prices is very expensive in the capital of Indonesia, which average around $400 평방 미터당. 따라서, Winny’s goal is to produce high-quality N-fertilizer with small output in the local agricultural market in Jakarta.
What Is 1 TPH N-fertilizer Granulator Suitable for Indonesian Customer?
1TPH 모델 더블 롤러 프레스 입자기
Considering Winny’s production output, we recommended the SXDG-1T to her for making 1tph N-fertilizer granules. This model of 이중 롤러 압출 과립 화기 is about $3,500USD. So it completely suits to her company’s capacity. 하지만, we told this customer that our granulator spends 15KW power rather than that they wanted 11 KW. This is because our roll extruder granulation machine has a faster granulation effect. 또한, under normal operation, you can make a small batch of nitrogen fertilizer pellets in 1-2 분 from feed to discharge. With a 15KW pelletizer operating for 8 hours a day, the monthly electricity consumption would be approximately 3600kWh. 결과적으로, you will offset manageable electricity costs by increased productivity and efficiency.
구매 이중 롤러 압출 과립 화기 ~와 함께 Customization Service from Yushunxin!
또한, Winny said they wanted stainless steel as the granulator main material. And her need to produce 5mm diameter round N-fertilizer granules. So we customized 5mm diameter of round ball socket on the roller skin.
게다가, we also recommended our new “4Cr13” material for enhanced durability and performance of dual rollers over conventional stainless steel.
그 다음에, Winny didn’t want to buy a rotary screening machine to separate round N-fertilizer granules for reducing costs. 그 다음에, we proposed customizing a secondary screen at the granulator’s discharge port to avoid the purchase other equipment.
마지막으로, the total customization fees is $500.
무엇 보조 장비 Does The Jakarta Customer Choose?
Urea Crusher for NPK Fertilizer Production
After reviewing our proposal, Winny expressed interest in additional equipment to complement this 1t/h roller extruder granulator. Due to high-standard need for input size (<0.4mm), we recommend the urea crusher which is suitable for grinding N-fertilizer materials. 게다가, it can get 0.3-0.5mm size of nitrogen fertilizer power. 더 이상, it has an appropriate price of $2,000USD.
그 다음에, Winny’s company required N-fertilizer granules with 1-8% input moisture content. But we told her the extrusion granulation process demands around 20% 수분 to facilitate effective powder aggregation. 그러므로, 우리는 추천했습니다 horizontal 믹서 for uniformly blending raw materials with water or a binder. 또한, 비용이 듭니다 $1800USD. 뿐만 아니라, considering Indonesia’s humid climate, 에이 북 건조기 would be essential to ensure the quality of the NPK fertilizer granules. And it costs $5,600USD.
한마디로, we send the pictures of all the equipment together with the on-site video and parameters to the customer. 마지막으로, we issued the entire quotation, and the customer confirmed the purchase of 1tph granulator, blender, dryer and crusher and belt conveyors. So the total equipment cost is $22,500 (370 million IDR).
무엇입니까 Transportation Plan for Indonesian Customer?
s Winny agreed to this order and paid 30% 보증금, ~에 대한 $6,750. 게다가, we would complete the packing and delivery of all the equipment of this N-fertilizer granule production program on September 28th, 2023. Alao, we have leased a 40ft container to ship from Qingdao port. 그 다음에, it took 12 days to reach the Tanjung Priok Port in Jakarta, 인도네시아 공화국, on October 14th, 2023. 따라서, this total transportation cost was about $650. 마지막으로, these equipment were installed successfully in the industrial area in Greater Jakarta, on October 21th, 2023.
We not only met Winny’s initial requirements but also provided a comprehensive solution to ensure optimal production efficiency. 또한, Yushunxin prides itself on delivering high-quality fertilizer production equipment, including mixers, 건조기, and mills, to cater to diverse manufacturing needs. For companies looking to enhance their production capabilities, we recommend exploring our complete production lines for various fertilizer types.
For more information on our products and services, visit our website or contact our sales team. We look forward to helping you achieve your production goals with our reliable and efficient equipment solutions.
