On August 20th, 2023, we received an inquiry from Mr. Sunil, a representative in the fertilizer production industry from Sri Lanka. Более того, Sunil’s company was searching for a fertilizer mixing plant with a capacity of 2-3 tons per hour. В частности, he requested several types of equipment: a ribbon type mixing machine, disc granulator, rotary dryer, Кулер, screening machine, and packing machine. Кроме того, he also asked for the best CIF Colombo price, layout drawings and installation costs for our engineers.

Granular Manufacturing Requirements of Sri Lankan Customer

A Cost-effective NPK Fertilizer Granulation Plan We Offer for Sri Lankan Customer!

Fertilizer Mixing Machine for Efficient Blending

Single Shaft Horizontal Mixer

Single Shaft Horizontal Mixer

At the beginning, Sunil asked if we have ribbon type mixer. Во-первых, we recommended the most suitable mixer for NPK blending plantBB fertilizer mixer. Однако, its capacity is beyond his actual production situation. So we purposed SXWJ-7015, в $1800доллар США, a horizontal mixer meeting his output requirements. Compared to ribbon mixer, it can fully mix NPK compounds, ensuring even distribution of the components in the NPK fertilizer. Также, it has good adaptability to materials of different particle size and density, and can handle a variety of raw materials. Most importantly, our equipment has spiral blades, which have a certain crushing function in the face of massive phosphate fertilizer and kaolin.

Модель Размеры (мм) Motor Power (кВт) Reducer Model Stirring Speed (R/мин) Main Plate Thickness (мм) Емкость (Т/ч)
SXWJ-7015 2350*1200*1000 7.5 ZQ350-23.34 46 4 2-3

Wet Granulator for NPK Fertilizer Powder Aggregation

A wet granulator effectively aggregates NPK fertilizer powder. Так, а disc granulator efficiently processes raw materials such as graphite, apatite, phosphate, kaolinite, ball clay, and brick clay. Кроме того, we can install a water-spray device to enhance granulation effect. Whatever, Sunil can get 2-3 тонны of round compound fertilizer pellets pre hour with the diameter of 3-4мм. Above all, we can also design a single dust-proof chamber to maintain a cleaner operational environment and prevent dust spill. In short, а 2-3Т/ч pan granulator costs $3,825, providing excellent value for its capabilities. Кроме, adding a dust chamber costs an additional $2,000. Следовательно, the disc granulator, with optional enhancements, is an excellent choice for NPK fertilizer powder pelletizing.

1TPH Model Double Roller Press Granulator

Диск пеллетизатора

Модель Diameter of Disc (мм) Edge Height (мм) Rotary Speed (R/мин) Motor Power (кВт) Емкость (Т/ч) Reducer Model Размеры (мм)
SXYZ-2800 2800 450 14 11 2-3 ZQ350 3200×2200×3000

Что Вспомогательное оборудование Does The Sri Lankan Customer Choose?

Keeping <10% Moisture in NPK Granules By YSX Machines

Роторная барабанная сушилка

Роторная барабанная сушилка

Maintaining moisture levels below 10% in NPK granules is crucial for quality and longevity. Во-первых, we recommended a rotary drum dryer and a cooler for this Sri Lankan customer. Because the former process of NPK granules production uses wet granulation. В это время, these particles contain approximately 20% moisture, which makes storage and transportation challenging. A dryer effectively reduces the moisture content to 2-5%, ensuring the granules packing and selling. Кроме того, a rotary cooler prevents the granules from cracking by providing a lower temperature.

Модель Motor Power (кВт) Reducer Model Temp of Inlet (℃) Angle of Installation(°) Speed (R/мин) Емкость (Т/ч)
SXLQ-0808 5.5 ZQ250 ≥300 3-5 6 1-2
SXHG-1010 7.5 ZQ350 ≥300 3-5 6 2-4

In terms of cost, a drum dryer with a capacity of 2-3 tons per hour costs approximately $10,125. For the same capacity, he needed a slightly smaller cooler model, around $7,800. В общем, our factory also supply a 6C induced draft fan and a hot air furnace to enhance the drying and cooling processes. Given the availability of agricultural waste in the local area, we recommend a biomass pellet burner. This burner is both eco-friendly and cost-effective, promoting sustainable energy use. Более того, the air fan costs approximately $2,500, while the hot air furnace is priced at $3,700.

Air FanBiomass Pellet Burner

NPK Granule Screening Machine & Packing Scale for Sale

Rotary Screening MachineAutomatic Quantitative Packing Scale

Producing NPK granules requires efficient equipment. A rotary screening machine and a granule packaging scale are highly necessary. These machines offer significant benefits. Например, the rotary screening machine ensures precise particle size separation, enhancing product quality. Также, the granule packaging scale guarantees accurate and speedy packaging, reducing labor costs. Таким образом, a screening machine with a capacity of 2-3 tons per hour costs about $1,670. Тем временем, a granule packaging scale with the same capacity costs about $4,000. Investing in these machines optimizes the production process and increases overall efficiency. Поэтому, they represent valuable additions to any NPK granule manufacturing plant setup.

Модель Власть (кВт) Reducer Drum Speed (R/мин) Емкость (Т/ч)
SXGS-1030 3 ZQ250 21 2-3

Transportation Сcheme for NPK ФонЭртилизатор Granulation Лine to Colombo

Our dedication to quality and service ensures that our clients receive the best equipment and support. For further details on our products and services, visit our website or contact our sales team. We look forward to helping you achieve your production goals with our reliable and efficient equipment solutions.

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