Title Bar of npk fertilizer technology

Технология производства удобрений NPK

NPK fertilizer production technology we apply in our powder or granular ferilizer production lines is for quality compound fertilizer production. Например, we have 3 main techniques respectively in NPK fertilizer blending line, wet granulation line and dry granulation line. Также, we have special technologies for each NPK fertilizer production stage from crushing, granulating to bagging. Кроме того, if you want to effectively make compound NPKs with more nutrients and market competitiveness, you can consider our fertilizer manufacturing equipment. Because of superior workmanship and extensive expertise our industrial technologies, our npk fertilizer equipment is the leading in the fertilizer industry.

Some fertilizer businesses and investors planning to set up a organic fertilizer plant should pay particular attention to understanding the fertilizer production plant cost. Более того, the expenses involved in establishing such a organic fertilizer factory include land rent, plant construction, fertilizer production equipment, costs of raw and auxiliary materials, labor, energy consumption, return on investment, и еще. Depending on the type of raw materials and the desired output, we can provide customized solutions for the production of organic fertilizer powder or granules or liquid fertilizer. All in all, these fertilzizer manufacturing plans cater to clients with equipment budgets ranging from $30,000 к $550,000.

Wet NPK Fertilizer Production Technology

Аs a matter of fact, wet granulation for NPK fertilizer manufacturing plant utilize the agglomeration method to make powdered materials sueezed into balls. Более того, this process needs by means of water or liquid binders. This wet NPK fertilizer granulation technology is suitable for large-scale compound fertilizer producers who seeking efficient and high-capacity NPK fertilizer production methods.

Следовательно, our plant develops two NPK wet granulation techniques: rotary drum granulation and disc granulation. Более того, they are ideal for producing high, medium, and low concentration compound fertilizer pellets with the huge capacity of even more 20-40 Т/ч.

Вершина 2 Wet Granulators in NPK Fertilizer Production Process

Our company offer two types of wet granulators for NPK fertilizer manufacturing. Кроме того, you can decide whether to install a water-spraying device. You can select two pelletizers based on compound fertilizer production output, land area, and budget. So we can also customize them according to individual needs.

Rotary Drum Granulator for Wet NPK Granule Making
Rotary Drum Granulator for Wet NPK Granule Making
Disc Granulator for NPK Fertilizer Production
Disc Granulator for NPK Fertilizer Production

In most cases, when producing large scale NPK fertilizer granules (over 10 Т/ч), we recommend combining one drum granulator with several disc granulators. This setup optimizes production efficiency and ensures the roundness of the finished granules.

How to Produce High-quality NPK Pellets by Wet Granulation Technique?

W.et granulation plays a critical role in NPK fertilizer production technology by transforming many raw materials into quality pellets. By reasonable planning, you can continuously feed main NPK raw materials into a rotating disc or drum during the wet granulation process. And we have device to spray water solutions and adhesives to help form fine powder into NPK fertilizer pellets, which offers significant benefits in the NPK fertilizer granulation.

In wet granulation, the disc and drum rotate and use mechanical force to agglomerate NPK powder together. By automatically spraying water solutions and adhesives, it facilitates the formation of countless fine particles into larger NPK fertilizer pellets. Более того, this wet pelletizing process promotes the growth of NPK compounds particles, resulting in more spherical shapes with smooth surfaces. Более того, the wet raw materials reduce dust generation during NPK fertilizer processing. By adjusting wet granulator parameters, you can accurately control the shape and size of NPK fertilizer pellets.

When selecting raw materials for making NPK fertilizers, you need to consider characteristics such as fluidity, solubility, and viscosity to meet wet granulation requirements. В целом, мочевина, ammonium nitrate, Карта, DAP, и potassium sulfate are easily soluble in water and easy to mix with other ingredients, which is advantageous for wet granulation. Although potassium chloride has weak solubility, it can also be used for wet granulation.

Кроме, you can add other materials in the mixing stage before wet granulation to optimize the NPK fertilizer formulation.

  • You can add trace elements like sulfate compounds of sulfur, цинк, медь, и железо in various forms to the NPK mixtures, which is similar to dry granulation process. It provides additional nutrients and improve the physical properties of the NPK fertilizers.
  • Более того, water usually serves as a binder in NPK wet granulation. Однако, other organic binders like molasses and lignosulfonate can help NPK powder bond into granules during wet granulation, preventing particle pulverization.
  • Также, inorganic substances such as clay and silicates not only help form pellets during wet npk granulation, but also improve the physical strength and hardness of particles.
  • In order to ensure good particle flowability, you can add some flowability improvers like talc powder in NPK pellet making process to avoid particle agglomeration during storage and transportation.
$30,000-40,000 Бюджет из малого порошка органического производства. Линия производства
NPK смеси смеси влажной грануляции технологии

Dry NPK Fertilizer Granulation Technique

Типически, dry granulation technology for NPK fertilizer pellet manufacturing applies the extrusion method to make solid or powder materials agglomerate by external pressure. Конкретно, double roller extrusion is the most common method of producing NPK compounds granules. В частности, this technique is advantageous for customers with tight budgets, as it eliminates the need for costly drying processes and reduces energy consumption. Кроме того, it benefits NPK fertilizer production businesses who require uniform NPK particle size and want to produce popular granular shapes in the market.

Which Equipment Use Dry Granulation Technique to Make NPK Fertilizer Granules?

You can utilize the NPK fertilizer dry granulation technology to produce high-quality granules. The key equipment in this process is the double roller extrusion granulator. It has won the praise of the majority of users since its launch! We’re having a sale, and buy now to enjoy more!

Double Roller Granulator For Dry NPK Fertilizer Granulation
Double Roller Granulator For Dry NPK Fertilizer Granulation
  • Во-первых, our roller press granulator produces NPK granules at room temperature without drying, forming them at one time. And the water requirement of compound fertilizer granulation is less than 20%.

  • Кроме того, although its single machine’s capacity is only 1-2 Т/ч, its price is reasonable, от $2,600 к $4,600. Поэтому, you can use multiple machines together to form a continuous NPK fertilizer granulation line. By doing so, you can achieve large scale NPK pellet making of 10 Т/ч, 20 Т/ч, or even 30 Т/ч.

  • Что еще более важно, we can customize the shape and size of the ball socket on the roller skin. Whether you’d like to produce NPK particles with a diameter of 3-10мм, такой как spherical, claviform, elliptical, и т. д., our equipment can achieve what you want.

В итоге, the double roller extruder granulator is the ideal equipment for the NPK fertilizer dry granulation process. We offer high-quality machines that are cost-effective and customizable to your production needs. You can contact us to learn more about how our technology can enhance your fertilizer production.

What Are the Benefits of Dry Granulation in NPK Fertilizer Production?

Dry granulation is an important technique in granular NPK fertilizer production. So why we suggest small and medium NPK fertilizer plant to try dry granulation technology?

  • Во-первых, this granulation process of dry powder is relatively simple with automatic performance, ensuring easy operation and maintenance. Например, after NPK extrusion granulation, you can directly package these particles with automatic bagging equipment.

  • Кроме того, dry granulation is suitable for various NPK powder or fine particle materials with low water content, eliminating the need for drying and cooling process. Таким образом, it not only saves on equipment investment about $20,000-100,000 из dryer, Кулер, hot blase furnace, air fans, dust collectors. So does the energy consumption for electricity, natural gas or coal.

  • Поэтому, we believe that adopting dry granulation technology in NPK fertilizer production offers significant economic benefits. Because double rollers pressing pelletizer can compact round or walnut NPK fertilizer granules in one go without any return materials. Due to the consistent size of the roller mold ball socket, you can get the finished uniform and beautiful compound fertilize particles with adequate strength.

What Raw Materials You Can Use in NPK Dry Granulation Process?

W.e have identified some raw materials suitable for NPK fertilizer dry granulation technology. These materials can form compound fertilizer granules under physical pressure without or with little water. Например, superphosphate, potassium chloride, and potassium sulfate powders. Because these NPK powders have high granule hardness, low water solubility, and do not easily dissolve, making them ideal for direct dry granulation processes.

NPK удобрения сухой грануляции
NPK удобрения сухой грануляции
  • Конечно, mineral powders such as kaolinite, calcium sulfate, limestone powder, and natural phosphate rock powder are also very suitable for producing NPK fertilizer granules using dry granulation techniques.

  • Обычно, you may add trace elements such as цинк, медь, и железо in the form of sulfates powder because there is less water and easy to mix and disperse in dry granulator.

  • Кроме того, you can add auxiliary materials in the roller granulator to improve granulation effect. Например, natural clays and bentonite, help increase the strength and stability of particles in dry granulation. Bentonite, as a binder, can effectively enhance NPK compounds granule agglomeration, while improving their crack resistance and wear resistance.

В итоге, the physical and chemical properties of raw materials, such as hardness, particle size, moisture content, and adhesion, directly impact the performance of the double roller compact granulator in NPK dry granulation technique. By appropriate raw material pretreatment and process control, you can make high quality compound fertilizer pellets with great particle strength.

Type 1: NPK Blended Fertilizer Process for Compound Fertilizer Plant Design

В первую очередь, NPK blended fertilizer production line is a set of equipment and processes for BB fertilizer manufacturing. Кроме, it usually includes crushing, batching, mixing and packaging steps.

Затем, by exact batching and blending several single element fertilizer or compound fertilizer in a certain proportion, you can get fertilizers with balanced nutrients.

Вершина 3 Crushing Techniques in NPK Fertilizer Production

In NPK fertilizer production, crushing is an important process to break compound NPKs into smaller particles for better mixing and granulation. Таким образом, there are three common crushing techniques, which are urea grinding, cage grinding and chain grinding technology.

These crushing techniques have a significant impact on breaking down raw materials into the desired particle sizes for further processing in NPK fertilizer production.

For the selection of a specific crushing method in NPK fertilizer processing, you can contact with our engineers!

Вершина 2 Batching Techniques for NPK Compounds Пrocessing

When it comes to the batching technology in NPK fertilizer production, our company has designed dynamic and static batching machines to ensure that the ingredient-mixing process has an error of less than 0.01. Кроме, both of these machines have unique characteristics and applicability.

Во -первых, dynamic batching machine can adjust the proportion of various NPK components in real-time according to the flexible formulas. Кроме того, using precise weighing device and advanced control system, this machine can quickly and accurately complete the batching process. Следовательно, dynamic batching is suitable for continuous large-scale NPK fertilizer production, and the batching process cannot be interrupted.

Automatic Batching Machine in NPK Fertilizer Production
Batching Machine for Compound Fertilizer Production

С другой стороны, static batching machine uses pre-set proportions to dispense various NPK components during operation, ensuring the accuracy and uniformity of formulas. Также, the operation of static batching machines is so stable that usually suitable for batch production. Because the formula is relatively fixed and does not require dynamic adjustment during the NPK fertilizer production process.

How to Fomulate 15-15-15 NPK Compound Fertilizer?

Taking a common NPK fertilizer formula as an example. Во-первых, the proportion of NPK is 15-15-15, which means that the content of 15% N, 15% П2O5 и 15% K2O. Here are some details of this formula.

  • Urea (nitrogen content 46%): Adding about 32.6%.
  • Карта (phosphorus content 61%): Adding about 24.6%.
  • Potassium sulfate (potassium content 52%): Adding about 28.8%.
  • Other fillers and trace elements: Adding about 14%.

In the actual batching process, an operator will add various raw materials to dynamic or static batching machine according to the corresponding NPK ratio of the specific formulas. Затем, you can add the necessary auxiliary materials to meet the requirements of the finished fertilizers. Кроме того, the advanced control system automatically calculates the amount of each NPK component and strictly monitors the ratio during the batching process. Таким образом, this ensures the accuracy of the NPK ratio of 15-15-15.

Конечно, we will ask the customer in advance if they are considering an automatic feeding system to reduce human intervention. Как результат, this high-precision batching technology makes the NPK fertilizer production process more reliable and efficient, meeting the needs of different industries, including professional users in agriculture, horticulture, and soil improvement.

How to Make The Best Ratio in NPK Fertilizer Production Process?

In most cases, NPK ratio (N2O5:K2O) is 1-1-1 (e.g.15:15:15 или 20:20:20) will provide all of the nutrients that all plants require for optimal growth. Кроме, here are some formulas for NPK fertilizer prodution are as follows/

Full Growth

Кроме, you can make the NPK mixtures ratio of 4-2-3 или 4-3-2 for full growth period of crops.

Rooting

Fertilizer factory can raise phosphorus content, like 1-2-1 NPK fertilizer ratios.

Flowering & Fruiting

You can increase potassium ratios to 1-1-2, 1-2-2, или 2-1-2.

Leaf Growth

NPK fertilizer factory need to achieve 2-1-1 или 3-1-1 fertilizer ratios.

If you want to make accurate compound NPKs proportion, you need more than one high-quality batching machine. Однако, if raw materials contain large pieces that are difficult to handle, like DAP or other phosphorus sources, you should crush them firstly.

The adoption of NPK fertilizer production technology plays a pivotal role in your manufacturing processes for the production of high-quality compound fertilizers. Our production lines are equipped with three distinct techniques for NPK fertilizer blending, wet granulation, and dry granulation, covering the entire process from crushing to bagging. These techniques enable us to efficiently produce compound NPK fertilizers with multiple nutrients.

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