Pakistan, which is located in South Asia, has the hot and arid climate with an average annual rainfall of less than 250 มม., resulting in a relative scarcity of water resources. เป็นผลให้, most Pakistani businesses seek the fertilizer production projects for saving water resources. On 8th September 2023, a customer called Henry from OCI in Pakistan contacted us for 1ไทย phosphatic fertilizer granulation plan without water. Nevertheless, he hoped to purchase and utilize the abundant mineral resources in the local area to produce phosphate fertilizer pellets such as diammonium phosphate, rock phosphate, และ ammonium phosphate. นอกจากนี้, they need granulate them to hard granules with 3-4มม. diameter which can not be easily broken. For this, we recommended our simple dry granulation proposal. The following are the specific details of this case.

How to Design Dry Granulator for Hard Phosphate Fertilizer Pellet Production?
Still, Henry expressed his interest in our press double roller granulator. แน่นอน, due to its specific structure and operational advantages, it is suitable for processing hard phosphorus substances. ดังนั้น, we recommend the model of YSXDG-1T. นอกจากนี้, it offers a phosphatic fertilizer granulation capacity of 1 ไทย with its high-pressure extrusion technology, which meeting the production needs of this Pakistani customer’s company. Here are special designs we create for Henry to granulate hard phosphorus materials.
ที่ อุปกรณ์ Is Suitable for Phosphorus Substances Granulaton in Pakistan?
อันt the beginning, Yushunxin double roller press granulator is suitable for processing phosphorus substances due to its specific design and operational advantages. มีอะไรอีกบ้าง, our components such as the frame is made of new metal that is resistant to corrosion and wear. นอกจากนี้, its bearing framebody is made of excellent quality and anti-corrosion materials with good stability. So our equipment completely meets the Pakistani customer’s requirement of handling hard materials.
Here are other reasons why it well suits for Pakistani company to handle hard phosphorus materials.
Recommending YSX Cost-efficient อุปกรณ์ for Hard Fertilzer Granules Production
This Pakistani customer first discussed purchasing some main equipment for trial production. And he chose the granulation plan with the capacity of 1 tons per hour. นอกจากนี้, he hopes to keep the budget within 2.2 million Pakistani Rupees ($8,000). ดังนั้น, we recommended a double roller granulator, a chain crusher, and a pellet screening machine for him.
Roller Granulator for Hard Granule Production
.ประการแรก, our company’s double roller granulator perfectly meets the needs of Pakistani customers producing diammonium phosphate, rock phosphate, and ammonium phosphate. This machine, with 20CrMnTi alloy roller dies, ensures durable and hard granules that resist breaking. นอกจากนี้, the model of YSXDG-1T offers a production capacity of 1 ไทย with its high-pressure extrusion technology. นอกจาก, we recommend he uses2-level roller molds to achieve greater granule hardness. อย่างไรก็ตาม, the roller’s lifespan typically reaches 1,500 tons. ดังนั้น, we suggest to stock extra roller molds for uninterrupted production. โดยทั่วไป, the price of this single granulator for 1ไทย output is about 734,000 PKR ($2,650). But he finally purchased 2-grade roller dies with the total cost of 887,500 PKR($3,200)
Chain Crusher for Precise Material Preparation
Secondly, the kinds and qualities of phosphate substances will have an effect on the double roller granulator’s efficacy. ตัวอย่างเช่น, some phosphate rocks, such as apatite or calcium phosphate, require pre-treatment such as crushing, grinding, and activation to enhance surface area and plasticity. These pre-treatment techniques will help the granulator prepare phosphorus particles more effectively. In this regard, our chain crusher is appropriate for crushing blocky materials in the manufacturing of phosphorus substance as well as crushing returned materials.
ฉันn addition, it efficiently processes raw materials like graphene powder, talc powder, and calcium carbonate to the finer degree. อีกด้วย, its high-speed rotating chains with sturdy steel ensure consistent and precise crushing, which is crucial for subsequent granulation processes. นอกจากนี้, its adjustable inlet and outlet sizes cater to specific production requirements. With anti-corrosive materials, this crusher withstands the rigorous demands of the Pakistani industrial government sector. So the price of 1t/h chain crusher is 374,000 PKR ($1,350).
Granule Screening Machine for Quality Control
ประการที่สาม, the granule screener ensures the quality of hard fertilizer granules by removing undersized and oversized particles. Because this equipment features a multi-layer screening system with high-frequency vibration, providing precise separation for packing. With heavy-duty carbon steel, it withstands the rigorous demands of continuous operation. นอกจากนี้, the adjustable screening speed caters to different material sizes, satisfying the need for Pakistani NPK granular fertilizer production. ดังนั้น, the price of 1ไทย rotary screening machinery is 415,700 PKR ($1,500).
All in all, we offer a comprehensive logistics solution that ensures timely and secure delivery. โดยเฉพาะอย่างยิ่ง, our transportation method involves sea freight due to its cost-effectiveness for heavy machinery. We estimate the total cost including shipping, insurance, and customs clearance fees at $8,000 USD. Upon confirmation of the order, our team were ready to ship on September 15, 2023. And then, these equipment will arrive in Karachi, Pakinstan by mid-October 2023.
We encourage other businesses in need of granulation solutions to contact us. Our team remains committed to providing efficient and cost-effective transportation options to meet specific requirements.
