Fertilizer Production Process

With the rapid development of modern agriculture, the use of organic and compound fertilizer is becoming increasingly significant. Böylece, many agricultural producers are interested in learning how to successfully transform organic and inorganic substances into high-quality fertilizers.

We will introduce the entire production process of organic and compound fertilizer, as well as the relevant equipment, and recommend excellent equipment for you.

Two Categories in Production of Organic Fertilizer

Organic fertilizer production equipment is to process raw materials rich in organic matter into organic fertilizer, hayvancılık gübresi gibi, sludge and garbage, filter mud from sugar mill, biogas residue and straw sawdust.

There are two major aspects of finished organic fertilizer: organic powder fertilizer Ve organic granular fertilizer.

1. Organic Powder Fertilizer Production Process

The whole process of organic power fertilizer production contains simple three processes: pre-treatment, primary fermentation Ve post-treatment.

Sonuç olarak, the complete process is as follows: Dehydration (fresh plants & manure) → CrushingTaramaKarıştırma (örneğin. microbial agent, livestock manure and straw mixed in certain proportion) → Composting & Fermentation → Adjusting temperature, forced draft and moisture content → TaramaFinished productsPaketlemeStoring

Organic powder Fertilizer Production Line
Organic Powder Fertilizer Production Equipment

Organic Powder Fertilizer Equipment

The production of organic power fertilizer is relatively simple. The equipment includes five major units: organic fertilizer fermentation compost machine, the loader, feeder machine, kırıcı, Ve tarama makinesi (rotary screener or vibrating screener). These machine need to connect with belt conveyors to form a complete production line.

2. The Frequently-used Organic Granular Fertilizer Production

The entire organic granular fertilizer production process can be roughly divided into the following steps: CompostingCrushingKarıştırmaGranülKurutmaSoğutmaTaramaRe-crushingKaplama Paketleme.

Each production process requires the reasonable equipment to support, resulting in a balanced production system.

BB Gübre Üretimi için Yığın Makinesi

Organic Granular Fertilizer Production Process

You need to ferment raw materials with a specific proportion of ingredients, and compost throughout the fermentation process to ensure that they are fully and evenly fermented.

The fermented materials are crushed to reach the required particle size before granulation.

After crushing, the materials mix with some auxiliary materials to improve the overall fertilizer effect.

Çeşitli peletleştirme makinesi modelleri var, you can choose the right organic fertilizer granulation machine according your requirements.

The belt conveyor sends organic fertilizer granules to the dryer to reduce the moisture content and increase the strength.

Gübre granülleri daha yüksek sıcaklığa sahiptir ve kurutulduktan sonra toplanmaya daha eğilimlidir. Cooling can make them conveniently storage and transportation.

Soğutulduktan sonra, the screening machine screens the pellets, separates out the qualified products. Bu sırada, it return the unqualified pellets to the crusher and then you should carry out re-granulation.

You may coat the qualified organic fertilizer granules, mikro elemanları etkili bir şekilde sağlayabilir ve granüllerin parlaklığını ve yuvarlaklığını artırabilir.

You can use the automatic packing machine to pack the finished organic fertilizer granules into bags and store them in a dry and ventilated place.

Organic Granular Fertilizer Equipment

Organic fertilizer production process is closely related to the layout of production line equipment.

Conveying machine, dust collector, karıştırıcı, organic fertilizer compost machine, electrical automatic control system, vesaire.

New type vertical crusher, Yarı uyanık malzeme kırıcı, straw crusher, bant konveyör, vesaire.

Yatay Mikser, disc mixer, tarama makinesi, mobile belt conveyor, vesaire.

Disc granulator, döner davul granülatörü, düz kalıp granülatör, new type organic fertilizer granulator, organic fertilizer polishing machine, vesaire.

Belt conveyor, rotary drum dryer and cooler, induced draft fan, hot blast furnace, vesaire.

Setting chamber, dust collector, vesaire.

It is mainly made of the rotary screening machine. You can set up the primary and secondary screening machine to make finished product rate higher and better particles.

The automatic quantitative packing scale, automatic palletizer, stock bin, vesaire.

Energy-efficient Compound Fertilizer Production

Our company offers the compound fertilizer production equipment with compact layout, bilimsel ve makul tasarım, ve ileri teknoloji. They have advantages of energy saving and consumption reduction, Çevre kirliliği yok, kararlı çalışma, Güvenilir çalışma ve uygun bakım.

The equipment’s wide adaptability of raw materials make it applied frequently in compound fertilizer, farmasötik, kimyasal, yem ve diğer endüstriyel granülasyon, yüksek granülasyon oranı ile.

Bileşik gübre üretim süreci

The process of compound fertilizer production can usually includes: GamKarıştırma GranülKurutmaSoğutmaTaramaRe-granulating KaplamaPaketleme.

Bileşik gübre üretim hattı

Bileşik gübre üretimi için hammaddeler üre, amonyum nitrat, amonyum klorür, HARİTA, Doyurma, (ağır) kalsiyum süperfosfat, potasyum klorür, vesaire. Malzemeleri yerel pazar taleplerine ve toprak tespiti sonuçlarına göre karıştırmanız gerekir..

After crushing, the materials mix with some auxiliary materials to improve the overall fertilizer effect.

Çeşitli peletleştirme makinesi modelleri var, you can choose the right organic fertilizer granulation machine according your requirements.

The belt conveyor sends organic fertilizer granules to the dryer to reduce the moisture content and increase the strength.

Gübre granülleri daha yüksek sıcaklığa sahiptir ve kurutulduktan sonra toplanmaya daha eğilimlidir. Soğutma, onları rahatça depolamasını ve taşınmasını sağlayabilir.

Soğutulduktan sonra, the screening machine screens the pellets, separates out the qualified products, ve kalifiye olmayan peletler kırıcıya iade edilir ve daha sonra yeniden test edilir.

You may coat qualified organic fertilizer granules, mikro elemanları etkili bir şekilde sağlayabilir ve granüllerin parlaklığını ve yuvarlaklığını artırabilir.

You can use the automatic packing machine to pack the finished organic fertilizer granules into bags and store them in a dry and ventilated place.

Compound Fertilizer Production Equipment

Compound fertilizer production equipment mainly includes:

  • 1

    Gam: Static batching machine and dynamic automatic batching system.

  • 2

    Karıştırma: Yatay Mikser, single shaft mixer, BB Gübre Mikseri, disc mixer, vesaire.

  • 3

    Granül: Rotary drum churning granulator, drum granulator, disc granulator and double roller extrusion granulator.

  • 4

    Yardımcı ekipman: Dryer and cooler, döner tarama makinesi, conveying machine, rotary coating machine, the automatic quantitative packing scale, automatic palletizer, vesaire.

The above is the detailed introduction of fertilizer production process.

Our company has focused on producing fertilizer processing equipment for many years, and we will develop a suitable production plan our customers’ actual demands to help them purchase the satisfactory equipment.

If you have any questions or needs, please do not hesitate to contact us, we will be delighted to serve you!

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