On August 20th, 2023, we received an inquiry from Mr. Sunil, a representative in the fertilizer production industry from Sri Lanka. Hơn thế nữa, Sunil’s company was searching for a fertilizer mixing plant with a capacity of 2-3 tấn mỗi giờ. Đặc biệt, he requested several types of equipment: a ribbon type mixing machine, Máy tạo hạt, rotary dryer, làm mát, máy sàng lọc, and packing machine. Ngoài ra, he also asked for the best CIF Colombo price, layout drawings and installation costs for our engineers.
Granular Manufacturing Requirements of Sri Lankan Customer
Actual Production Needs
- Sunil’s company plans to establish an NPK fertilizer blending plant in Sri Lanka, specifically in the remote industrial region of Colombo. And he wanted fertilizer production equipment with the output of 2-3 th. Hơn thế nữa, he said his company buys graphite, apatite, phosphate, Kaolinite, ball clay and brick clay from local suppliers for use in NPK fertilizer granulation. Bên cạnh đó, setting up a fertilizer plant in Sri Lanka promises significant benefits for local farmers and the agricultural sector. Vì thế, they produce fertilizer pellets to sell for local tea, rubber or coconut plantations.
Fund Investment
- Hơn nữa, he hoped us to make a simple NPK fertilizer production line’s layout drawings. Trong thực tế, in Colombo, the lowest industrial factory sales prices is $300 per square meter. Our engineer free designed 2-3th NPK granulation plant drawings, Về 1800㎡ Khu vực đất. Do đó, we estimated establishing such a small compound fertilizer plant needs $600,000USD (190 million LKR). Tiêu biểu, he said he only had the budget of $50,000USD (16 million LKR) to reduce costs. Do đó, he hoped we can offer an appropriate NPK fertilizer production proposal for his actual needs.
A Cost-effective NPK Fertilizer Granulation Plan We Offer for Sri Lankan Customer!
Fertilizer Mixing Machine for Efficient Blending
Single Shaft Horizontal Mixer
At the beginning, Sunil asked if we have ribbon type mixer. Trước hết, we recommended the most suitable mixer for NPK blending plant – Máy trộn phân bón BB. Tuy nhiên, its capacity is beyond his actual production situation. So we purposed SXWJ-7015, Tại $1800USD, a horizontal mixer meeting his output requirements. Compared to ribbon mixer, it can fully mix NPK compounds, ensuring even distribution of the components in the NPK fertilizer. Cũng, it has good adaptability to materials of different particle size and density, and can handle a variety of raw materials. Quan trọng nhất, our equipment has spiral blades, which have a certain crushing function in the face of massive phosphate fertilizer and kaolin.
Wet Granulator for NPK Fertilizer Powder Aggregation
A wet granulator effectively aggregates NPK fertilizer powder. Vì thế, các Máy tạo hạt efficiently processes raw materials such as graphite, apatite, phosphate, Kaolinite, ball clay, and brick clay. Ngoài ra, we can install a water-spray device to enhance granulation effect. Whatever, Sunil can get 2-3 tấn of round compound fertilizer pellets pre hour with the diameter of 3-4mm. Trên hết, we can also design a single dust-proof chamber to maintain a cleaner operational environment and prevent dust spill. In short, các 2-3th pan granulator costs $3,825, providing excellent value for its capabilities. Bên cạnh đó, adding a dust chamber costs an additional $2,000. Do đó, the disc granulator, with optional enhancements, is an excellent choice for NPK fertilizer powder pelletizing.
Đĩa Pelletizer
Cái gì Thiết bị phụ trợ Does The Sri Lankan Customer Choose?
Keeping <10% Moisture in NPK Granules By YSX Machines
Máy sấy trống quay
Maintaining moisture levels below 10% in NPK granules is crucial for quality and longevity. Trước hết, we recommended a rotary drum dryer and a cooler for this Sri Lankan customer. Because the former process of NPK granules production uses wet granulation. Tại thời điểm này, these particles contain approximately 20% moisture, which makes storage and transportation challenging. A dryer effectively reduces the moisture content to 2-5%, ensuring the granules packing and selling. Ngoài ra, a rotary cooler prevents the granules from cracking by providing a lower temperature.
In terms of cost, a drum dryer with a capacity of 2-3 tấn mỗi giờ costs approximately $10,125. For the same capacity, he needed a slightly smaller cooler model, around $7,800. Nói chung, our factory also supply a 6C induced draft fan and a hot air furnace to enhance the drying and cooling processes. Given the availability of agricultural waste in the local area, we recommend a biomass pellet burner. This burner is both eco-friendly and cost-effective, promoting sustainable energy use. Hơn thế nữa, the air fan costs approximately $2,500, while the hot air furnace is priced at $3,700.
NPK Granule Screening Machine & Packing Scale for Sale
Producing NPK granules requires efficient equipment. A rotary screening machine and a granule packaging scale are highly necessary. These machines offer significant benefits. Ví dụ, the rotary screening machine ensures precise particle size separation, enhancing product quality. Cũng, the granule packaging scale guarantees accurate and speedy packaging, reducing labor costs. Do đó, a screening machine with a capacity of 2-3 tấn mỗi giờ costs about $1,670. Trong khi đó, a granule packaging scale with the same capacity costs about $4,000. Investing in these machines optimizes the production process and increases overall efficiency. Vì thế, they represent valuable additions to any NPK granule manufacturing plant setup.
Transportation Scheme vì NPK FErtilizer Granulation Line to Colombo
For the entire fertilizer production line, we estimated the total transaction price to be around $37,420. Considering the exchange rates provided by the Central Bank of Sri Lanka, this equates to approximately 11,908,054 LKR. After negotiations, we offered a 10% giảm giá, bringing the total cost down to $33,678, or roughly 10,717,248 LKR.
So Sunil visited our plant and gave us a 40% down payment on September 6th, 2023. The transportation plan involved shipping the equipment from Shanghai Port in China to the Port of Colombo in Sri Lanka.
Sau đó, we delivered these equipment from our plant on September 15th, 2023. The estimated shipping cost was $3,250, with two 40GP container and a transit time of approximately 23 ngày. And it arrived in Colombo on October 8th, 2023.
Do đó, two of our engineers arrived at Sunil’s plant in Sri Lanka on October 12th, 2023. And, he generously paid for two round-trip tickets totaling $2,000. The layout of the npk fertilizer plant was completed in a total of 5 ngày, and this customer paid us $1500 for the installation. Cuối cùng, the customer started production operations on October 20th, 2023.
Our dedication to quality and service ensures that our clients receive the best equipment and support. For further details on our products and services, visit our website or contact our sales team. We look forward to helping you achieve your production goals with our reliable and efficient equipment solutions.
